Skip to content
Commercial door hardware, shipped direct from US distributor warehouses
  1. Home
  2. Buying guides
  3. Types of door hinges for commercial doors

Types of door hinges for commercial doors

The types of door hinge on commercial doors are butt hinges, continuous geared hinges and pivot sets, and a butt hinge is plain bearing or ball bearing, in standard or heavy weight.

Hager’s selection chart puts a 4-1/2 inch hinge on a 1-3/4 inch door up to 36 inches wide, and calls for ball bearing hinges wherever there is a door closer.

This answer was checked on against the sources listed on this page.

What decides the part number?

The hinge size, the bearing, the weight, the finish and whether the door needs NRP pins decide the part number; the door’s height decides how many hinges it takes.

What size hinge does the door need, and how many?

On a 1-3/4 inch door, Hager specifies a 4-1/2 inch hinge up to 36 inches wide, 5 inch from 36 to 48 inches and 6 inch over 48 inches; doors 2 inches or thicker take 5 or 6 inch heavy weight hinges. Use two hinges up to 60 inches of door height, three up to 90 inches and four up to 120 inches.

Plain bearing or ball bearing?

Hager says to use ball bearing hinges with a door closer. It rates plain bearing hinges at 350,000 cycles, against 1,500,000 for standard weight ball bearing and 2,500,000 for heavy weight.

What does NRP mean on a hinge?

NRP means non-removable pin: the pin cannot be driven out from the unsecured side, which matters on any exterior outswing door. Hager describes NRP pins and security studs as deterrents only.

When is a continuous geared hinge the answer?

A geared continuous hinge spreads load along the full height of the door and is the answer to a door that has already sagged, or to a high traffic opening.

What is a pivot set?

A pivot set carries the door from the floor and the head of the frame instead of the jamb, on heavy, offset-hung or center-hung doors. It is replaced like for like, often together with a floor closer.

When is a heavy weight hinge needed?

Hager’s heavy weight hinges are for wide and heavy doors, or doors subjected to heavy use or unusual stress.

Can brass hinges go on a fire door?

Not by Hager’s catalog: it states that brass hinges may not be used on fire rated or labeled openings, because of brass’s low melting point. We supply listed hardware and confirm in writing the part number and options you have chosen. We are not code consultants; your Authority Having Jurisdiction (AHJ) makes the final call.

What is the difference between full mortise, half mortise, full surface and half surface hinges?

This section and those after it, unless dated otherwise, were checked on against the sources listed on this page.

Full mortise, half mortise, full surface and half surface hinges differ in which leaves are cut into the door and frame and which are screwed onto a face. In Hager’s definitions a full mortise hinge sets both leaves in, a full surface hinge screws both on, and the two half types do one of each.

TypeDoor leafFrame leafHager’s example opening
Full mortiseMortised into the door edgeMortised into the frameWood or hollow metal door in a wood or hollow metal frame
Half mortiseMortised into the door edgeOn the face of the frameHollow metal door in a channel iron frame
Full surfaceOn the face of the doorOn the face of the frameMetal clad door, or hollow metal door in a channel iron frame
Half surfaceOn the face of the doorMortised into the frameWood door in a wood frame, or hollow metal door in a hollow metal frame

McKinney calls these the four basic types; anchor, swing clear, raised barrel and wide throw hinges are variations of them. A swing clear hinge swings the door completely clear of the opening at 95 degrees, so the full width is usable (Hager). A spring hinge closes the door where a closer is impractical, its closing speed set by spring tension, which you adjust on McKinney’s 1502 with a supplied hex key; Hager prefers a hydraulic closer on doors taller than 7 ft. An electric hinge carries low voltage wires into the door, 48 volts or under on Hager’s; what the lock does when that power drops is in our guide to fail safe vs fail secure.

On metal doors and frames, a template hinge of the same size and weight from another maker fits the existing prep: BHMA says ANSI/BHMA A156.7, which fixes length, width, thickness, offset and screw hole spacing, is intended to assure that interchangeability. Match the corners too: Hager’s round corners come in a 1/4 inch radius as standard, or 5/8 inch. Handed hinges follow the door’s hand, read from the outside on our door handing chart, with one trap in McKinney’s chart: a right hand reverse door takes left hand hinges.

Ball bearing vs plain bearing hinges: what is the difference?

A ball bearing hinge carries the door on hardened steel races riding on ball bearings, in a cup that keeps out moisture and dust (Hager); a plain bearing hinge’s knuckles turn against each other. McKinney does not recommend plain bearing hinges for high frequency doors or doors with closers, and says they are not approved for labeled openings.

Between the two sit concealed anti-friction bearings: McKinney’s standard five knuckle bearing hinge up to 5 inches turns on a self-lubricating oil impregnated bearing, with ball bearings standard from 6 inches, and Hager’s three knuckle hinges use nylon. McKinney recommends bearing hinges on all but residential doors. Ball bearing butts are on our full mortise ball bearing hinges page.

Which hinges can go on a fire-rated door?

  • Butt hinges: NFPA 80 (2022 edition), as McKinney’s catalog reprints it with NFPA’s permission, calls for the ball bearing type, or another anti-friction bearing that meets ANSI/BHMA A156.1, on every hinge or pivot except spring hinges, and allows lighter hinges that are not ball bearing only as part of a listed assembly, meeting A156.1 and tested to at least 350,000 cycles. Hager allows steel and stainless steel hinges on listed fire doors.
  • Spring hinges: labeled, ANSI/BHMA A156.17 Grade 1 and at least two per door, in the same reprint; Hager says a hospital tip voids a spring hinge’s UL listing.
  • Electric hinges: Hager says all of its electric hinges are UL tested for fire-rated openings.
  • Continuous hinges: Pemko’s UL marked geared hinges carry a 1-1/2 hour listing for 4 x 10 ft and 8 x 10 ft door and frame assemblies, and need its FirePins only on 3 hour assemblies.
  • Pivots: Rixson’s fire rated sets include a steel top pivot and take steel intermediate pivots.

We supply listed hardware and confirm in writing the part number and options you have chosen. We are not code consultants; your Authority Having Jurisdiction (AHJ) makes the final call.

Standard weight vs heavy weight hinges: what is the difference?

A heavy weight hinge is made from thicker metal and, in five knuckle form, carries four bearings instead of two. On Hager’s 4-1/2 inch hinges the leaf is 0.180 inch thick against 0.134 inch for standard weight, and the BHMA number marks it Grade 1, which BHMA tests to 2.5 million cycles of opening and closing.

Hager’s figuresStandard weight (BB1279)Heavy weight (BB1168)
Ball bearings24
Leaf, 4-1/2 x 4-1/2 in0.134 in0.180 in
Leaf, 5 x 5 in0.145 in0.190 in, BHMA’s figure for Grade 1
Leaf, 6 x 6 in0.160 in0.203 in
BHMA number, steelA8112A8111
Stainless steel versionBB1191, A5112BB1199, A5111

Hager reads the number from ANSI/BHMA A156.1 digit by digit: metal (8 steel, 5 stainless, 2 wrought brass), mounting (1 full mortise, 2 half mortise, 3 full surface, 4 half surface), bearing (1 anti-friction, 3 plain) and grade (1 four bearing heavy weight, 2 two bearing standard weight, 3 plain bearing).

Heavy weight is chosen for traffic as much as weight: Hager specifies it for heavy doors or high frequency service. McKinney’s chart shows what high frequency means, one cycle being one opening and closing:

Door, in McKinney’s chartCycles a dayFrequency
Commercial store entrance5,000High
Office building entrance4,000High
School entrance or restroom door1,250High
Office building restroom door400High
Office building corridor door75Average
Store restroom door60Average

Where corrosion is the risk, Hager points to stainless, 304L as standard and 316 or a clear coat for highly corrosive areas, and keeps steel to controlled interiors. Finish codes change with the base metal, as our finish codes chart shows; both weights are on our standard and heavy weight page.

How many hinges does a door need, by height and weight?

Hinge count follows door height, and hinge size follows door width, thickness and weight. A door takes two hinges up to 60 inches tall and one more per further 30 inches, and in Hager’s chart for doors up to 36 inches wide, ball bearing hinges carry up to 150 lb at 4-1/2 inches, 175 lb at 5 and 230 lb at 6.

Maximum door weight in Hager’s selection chart, doors up to 36 in wide
Hinge heightLow frequency, plain bearing (1279)Medium, standard weight ball bearing (BB1279)High, heavy weight ball bearing (BB1168)
4-1/2 in75 lb150 lb150 lb
5 in100 lb175 lb175 lb
6 in125 lb230 lb230 lb

McKinney puts an 18 gauge hollow metal door at about 5 lb per square foot before hardware, so a 3 x 7 ft door weighs about 105 lb plus its hardware.

Wider, taller and spring hung doors take more hinges. Hager says a door wider than 37 inches, up to 48, can take an extra hinge, and uses three spring hinges on doors over 3 x 7 ft or 100 lb and four from 150 to 180 lb, never alongside plain bearing hinges. McKinney puts four hinges on doors over 7 ft 6 in, the top of the top hinge 5 inches below the frame head and the bottom of the bottom hinge 10 inches above the floor; Hager recommends the center position for an electric hinge.

Sizes read height first: a 4-1/2 x 4-1/2 hinge is 4-1/2 inches tall and 4-1/2 inches wide open (Hager, McKinney). On a 1-3/4 inch door, Hager’s chart has a 4-1/2 inch wide hinge clearing 1-1/2 inches of trim and a 6 inch wide one 3 inches; a hinge wider than it is tall, such as 4-1/2 x 6, is a wide throw hinge.

Continuous hinge vs butt hinges: when is a continuous hinge the better choice?

A continuous geared hinge is the better choice on heavy, high traffic or abused doors, and on doors that have sagged on butts, because it carries the door along its full height instead of at a few points. Pemko says it eliminates sag and binding; SELECT says it spreads kick-back force along the whole door.

Butt hingesContinuous geared hinge
Carries the doorAt two to four points, one per 30 in of height (Hager)Along the full height of door and frame (Pemko)
Standard, Grade 1 testANSI/BHMA A156.1: 2.5 million cycles (BHMA)ANSI/BHMA A156.26: 2.5 million cycles, door weight in the number (BHMA)
Weight classesBy hinge height and frequency (Hager)150, 300 and 600 lb groups in each grade (Pemko, on A156.26)
On an existing butt-hinged doorLike for like in the same prepsFillers in the old preps, reinforcements left in (Pemko)

Pemko designs its full mortise geared hinges mainly for new doors; its geared hinges come in 79, 83, 85, 95 and 120 inch lengths. SELECT’s retrofit guide fits a full surface geared hinge to a door whose butts or pivots have failed, and SELECT makes self-adhesive plates to cover the old butt cutouts.

SELECT rates its HD300 to 300 lb and HD600 to 600 lb at high frequency, meaning more than 80 openings a day or an abused door, on 1-3/4 inch doors up to 48 inches wide; Pemko marks its heavy duty Grade 1 hinges HD1. See our continuous geared hinges.

How is a non-removable pin (NRP) taken out for service?

A non-removable pin comes out only with the door open. In Hager’s NRP hinge a small set screw in the barrel seats in a groove in the pin and cannot be reached with the door closed; to service it, open the door, remove the set screw and tap the pin out from the bottom.

Hager lubricates a hinge by pulling the pin, coating it with lithium grease and driving it back to the shoulder of the pin head, yearly on high frequency doors, and does not recommend water displacing sprays such as WD-40; the set screw then goes back in. On Hager’s concealed electric hinges (EMN, ETW, ETM) the pin is not field removable and no NRP version is made.

Makers have other ways to stop a door being lifted off. A safety stud on one leaf locks into the other when the door closes, so the door holds even with the pin out (Hager, McKinney). McKinney’s two knuckle NRD hinge has a dowel force-fitted in the jamb leaf, usually one per set of three, and its hospital tip hinge a one-piece pin with tapered tips that is virtually non-removable. Hinges with NRP are on our non removable pins page.

Center hung vs offset pivots: what is the difference?

A center hung pivot sits in the middle of the door’s thickness; an offset pivot sits 3/4 inch in from the heel edge and 3/4 inch out from the door face, or 1-1/2 inch out to clear cladding or trim. Rixson says offset pivots spread weight better and suit taller doors, and center hung pivots are chosen for appearance.

In Rixson’s catalog the floor carries the door either way, on a thrust bearing in the bottom pivot. Pivots only hang the door: Rixson notes they do not return it to center, so control comes from a closer.

Rixson’s catalog and product pages, read 1 October 2026
Rixson setTypeDoor weight
117Offset hung, light dutyUp to 300 lb
147Offset hung, standard dutyUp to 600 lb
117-1/2Offset hung, heavy dutyUp to 650 lb
117-3/4Center hung, heavy dutyUp to 600 lb

Watch the numbers: the 117 and 117-1/2 are offset hung, the 117-3/4 center hung. Rixson’s offset sets are handed and take an intermediate pivot on the jamb for alignment, such as the M19 with the 147; its center hung sets are not handed. BHMA tests pivots under ANSI/BHMA A156.4 to the same two million cycles as a closer.

Power reaches an offset hung door through an electrified intermediate pivot: Rixson’s E-M19 carries 4, 6, 8 or 12 wires of 24 gauge rated at 2 amps, and its E-M19U two 18 gauge wires for electrified panic devices with large inrush currents. On center hung doors Rixson electrifies the top pivot instead (E-H340). Replacements are on our pivot sets page.

What do we confirm before it ships?

Before anything ships we confirm in writing: size, door weight, how it mounts, whether the opening is exterior outswing, and the finish.

AvailabilityHager ball bearing hinges, Pemko continuous geared hinges and Rixson pivots, about 90 part numbers. Electrified hinges are under electrified hardware. Most are special order from the manufacturer, typically 4 to 6 weeks and sometimes longer, and the quote states it.
How this guide is checked

Every figure in this guide comes from the documents listed below: manufacturers' catalogs, templates and installation instructions, standards bodies' summaries, and the published code text with its official guides. We supply listed hardware and confirm in writing the part number and options you have chosen. We are not code consultants; your Authority Having Jurisdiction (AHJ) makes the final call.

Not sure which part you need?

You do not need a part number. Send a photo of the hardware and the door it sits on, plus the ship-to ZIP code, and we will identify it and quote it within one business day.